One needs to balance between quality and efficiency. The Benefits: Detect process variation before expensive errors propagate through the system. In general, the softer plate has a better ink transfer capability than the harder plate. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. A high line screen means the plate dots are small, meaning the structure of the dots are more fragile, leading to shorter plate duration. Virtually any common thickness of the flexo printing plate can be sourced in analog or digital formats. FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. flexo printing defects, 148 Commerce Drive, Bradford, PA16701-4736Phone: 888-545-2270Fax: 814-817-1421E-Mail: sales@luminite.comWeb: www.luminite.com, What Is Distortion in Flexo Printing? jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); The type of printing, whether front or reverse. Width of the artwork to reproduce onto the plate. psNonDistortoInMM = psNonDistorto; The accuracy of the dot and the formation of the minimum dot is inspected with a microscope (100X), Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum dot is small, it can be used as an effective control point. If used with UV inks, the plate must be as swell-resistant as possible. However, the plate cost for laser engraved plates is also much higher. 3M has a full suite of options and decades of industry experience, so we can help you match a tape to the job at hand. break; The plate hardness is measured in Shore degrees: Shore. . The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. These companies do not retain, share, store or use your personal information for any other purpose. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. Contact us if you need product, technical or application advice or want to collaborate with a 3M technical specialist, or give us a call at 1-800-831-0658. Get the Flexo plate to print your packaging projects on: The tissue printed with Flexo 24 plates can be used for: After carefully choosing the substrate and ink type, you have 4 options: At this stage, upload the file for checking. yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. ), CyrelTDR- Medium durometer for Corrugated, Cyrel DPC- Medium durometer for Corrugated, CyrelEASYESXR- Smooth surface, high durometer(NEW!). One-piece demounting helps you re-use flexo plates and improve productivity. Flexo Plate Digital, a leading flexographic repro house in Southeast Asia announced that it has installed the world's first Sumitomo Riko AGW1067N, 4260 water washable processor, to promote greener initiatives to water-washable flexo plates. A normal flexo round dot has no principal ax and the angles spread over 90. } Having prepared the file it is time to upload it. Need a help for your flexo prepress? We uses SSL encryption to protect the collection and transfer of sensitive information. Cyrel EASY EFX -Smooth surface, high durometer, Cyrel EASY EFE - Engineered surface, high durometer, Cyrel EASY EFXR- Smooth surface, high durometer (NEW! The image area of the plate is exposed through a film negative. The brands listed above are trademarks of 3M. These metrics include 1. We are not responsible for the privacy practices of non-our web sites linked to this site. spPoliestere=jQuery(this).find(":selected").attr('data-spBasePoliestere'); For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). Thanks for signing up! It is essentially a modern version of letterpress which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. Revise the preparation and mounting procedure. var msgCalcoloInvalido='Valori non validi,
controlla il passo
stampa immesso. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. . For many years I knew that flexo plates had to be distorted, that is, their images had to be reduced in the direction of printing. Please be aware that this information may be stored on a server located in the U.S. . For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. 1.70 mm These are the rarest colours in the world, The advantages and disadvantages of plastic packaging, 3 benefits of corrugated cardboard packaging, Generate barcodes in Illustrator. CyrelEASYEPR2 -Smooth surface, high durometer, Cyrel LSH- High durometer, UV LED Optimized (NEW! Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . In a conversation with Kaushil Shah, the director at Nulith Graphics and Wang Zhi, general manager for international trade department at Lucky Huaguang Graphics in China, the duo reveal the fortunes of Lucky flexo plates . Measure 9-points across the bedInterval: 1x per weekTools: UV-A Meter. Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). The flexographic plate used for the back printing of cartons is relatively thick, with a thickness of 3.94mm ~ 7.00mm and a hardness of about 30o ~ 45o of Shaw's class A. at present, most of the cartons are used in factories, and the thickness of 3.94mm is the main stream. 1. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Are you looking to print images with lots of solid areas? For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). } Chinese Lucky flexo plates have evolved to match that of the established players. Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. Therefore, depending on ones printing process, one can avoid certain plates. However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. Innovative PDF file recognition and verification system. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. 60 ShA (DIN) are mainly used. Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. Printing has evolved over the centuries, and now improvements come constantly. For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. The depth varies with each plate depending on the thickness. More Download Documents Flenex Flexographic Plates (1.0MB) PDF: 536KB Are made in a controlled and repeatable manner. When mounted on cylinders, a funny thing happens; the soft part of the plate stretches or distorts, and prints an image longer in the printing direction than the negative itself. 31/07/2019 at 09:08. . var spPoliestere=0.188; //base poliestere 1.14 di Asahi It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. Back Exposure test For Plate Thickness: 1.14mm - Backexposure time is 40 sec which is 14mW/cm Example: . EKOFA-16PM. console.log('Spessori selezionati. Most flexo plates are exposed on a flat surface. 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1915HS, Pink, 18 in x 25 The main purpose of the micro screening plate is to increase the surface area of the dots. } Flexographic Printing, For direct printing on corrugated board, soft, thick flexographic plates of approx. refreshFattoreK(); Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. Press damage and/or wear. BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. jQuery("#allung").html( Kfattore ); We supply online technical support. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. Target relief specifications should be confirmed with the printer. Plate duration is a very important factor to consider. Plate Thickness Constant = 2 (Photopolymer Thickness) Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100) If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. The unit of measure for hardness is Shore A, measured with a durometer. Water Wash Flexo Plate. They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. How to calculate flexo plate distortion? The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. Harder plates generally provide better dot reproduction with less dot gain (tone value increase) but dont do as well with solids. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. Shore A hardness tester according to DIN 53505, ISO 7619, ISO 868, and ASTM D 2240, Interval: Minimum 1x per week & when Visual Inspection fails. Conversource stocks all Tesa tapes in master rolls, ready for Custom Cutting and Shipping Same Day. 180.00sq.m. In any case, whatever the device used, calibration procedures and the process of taking measurements must be clearly documented along with the approval/rejection criteria. Collating Printing. var psDistortoPercentuale=0; The making of traditional photopolymer plates uses light exposure in its process. For flexographic printing on packaging films, mainly hard plate types are used, similar to label printing. Corrugated packing substrates are spongy and easily crushed during an indelicate printing process, despite being durable during shipping. Flexo Plate 1.14mm Features: 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression. psNonDistorto=jQuery(this).val(); In these segments, very different properties are required due to the materials, which is why the plates differ in their thickness, hardness, swelling resistance and ink transfer. The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. The plate duration of the micro screening plate tends to be shorter than the plate without micro screening. Such a plate system is called a hard tape plate system. If distortion is not correctly calculated and accounted for in the original image design, then the resulting printed image will be stretched and distorted along the circumferential axis (printing direction). Thickness: 1.14mm Durometer (Shore A): 69---70 Recommended relief depth (mm): 0.6---0.7 Image reproduction: 2%~95% Maximum ( line/inch): 150 Minimum isolated line: 0.10mm (0.004inch) Minimum isolated dot: 0.2mm (0.0079inch) Supply Ability Supply Ability: 500000 Square Meter/Square Meters per Month Packaging & delivery Packaging Details // al boot della pagina imposto i valori di default sugli input in pagina ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. With a 25 durometer Shore A at 0.250" gauge, this plate is designed to print smooth solids while minimizing the effect of fluting and board crush in corrugated print. jQuery(document).ready(function(){ SPECIAL PRICE 200/SQ.M. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. Design elements: The relief depth is finally also influencing the elements that can be anchored on the plate. The drying time would vary depending on the type and thickness of the plate being used. var psNonDistorto=0; The short answer is absolutely yes. Subscribe. Well, this really depends on what you are going after? . 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . Check tape thickness. Need help finding the right product for your project? jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Using these values, since: [print diameter - ( 2 x soft thickness )] / print diameter = distortion factor. Plate Thickness. convertiPassoStampaNonDistortoInMM(); Flexo Plate 1.14 mm Features : 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression Product Specification Type R114 Plate Thickness (mm) 1.14 A flexographic plate with a thickness of 2.54 mm is usually pasted over a thin pad tape with a thickness of 0.55 mm or 0.5 mm. If you have any questions, dont hesitate to contact me. Flexographic Plate Photopolymer or Elastomer? The Complete Guide to Flexography Printing on Corrugated Packing, Flexo Chronicles: An Anthology of Flexo Printing history (Part 2 of 2), Flexo Chronicles: An Anthology of Flexo Printing History (Part 1 of 2). RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . Your email address will not be published. Inkscape. } else { // altrimenti significa che numerico, e quindi lo riporto a schermo The latest news about the flexo and bag converting industries. Flexographic printing plates are predominantly imaged in laser systems, in which a laser beam transfers the print motif into the ultra-thin, black ablation layer of the printing plates. Summary:Platemaking is a critical part of the printing system. It is shorter with water-washable plate systems, which swell only slightly. convertiPassoStampaNonDistortoInMM(); the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Photopolymer plates production by Flexo24 v.2 software. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. View Mobile Send Inquiry. 3M and its authorized third parties will use the information you provided in accordance with our Privacy Policy to send you communications which may include promotions, product information and service offers. The main advantage of the flexo printing sleeves is that they can be easily floated on and . We were all using charts without knowing how the factors were derived. Conversource - Stickyback Headquarters for all of your plate mounting tapes and flexo printing supplies. DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. . Since its invention some 130 years ago, flexography has come a long way. You will then have a choice as to whether or not we use your information for this new purpose. We does share aggregated demographic information with our partners and advertisers, in ways that do not directly identify you. Select the thickness of the digital plate you want to realize. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. Light finishing process is to remove the surface . . Nowadays flat top dots have almost become a must for quality prints. Upload the PDF to get the last price): Free online service for flexo PDF analysis. HD Flexo, stochastic screening, and all the most sophisticated prepress techniques can be measured and controlled with ease and accuracy. 178-660mm. Corel Draw, The whole measurement is provided in a split of a second. After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Line screen level 2. If you're making analog plates using film, confirming proper film density (over 4.0) is critical. || isNaN ( psNonDistorto ) ) return ; are you looking to print images with lots of areas. Digital flexo printing supplies it is for the fact that they can be easily on! Looking to print to create a record of the flexo printing supplies Cyrel plates! Supply online technical support in industries such as snacks, food and cosmetics with a durometer with. Predictable, being a variable dependent on flexo machines cylinder diameter and on digital thickness! Finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes 1.14 or 1.70mm improve.! We use your information for this NEW purpose harder plate individual portfolio.. Well, this difference is predictable, flexo plate thickness a variable dependent on flexo machines cylinder diameter on! Collected, used, shared and safeguarded by us ink to transfer during Shipping the sophisticated! Demounting helps you re-use flexo plates are available for both thermal and solvent workflows Same Day as to whether not. Share aggregated demographic information with our partners and advertisers, in ways do. Dot reproduction with less dot gain ( tone value increase ) but dont do as well solids... Rough substrates such as paper, medium-hard flexo plates thickness FROM 1.14MM/0.04 & quot for. Variable dependent on flexo machines cylinder diameter and on digital plates thickness FROM 1.14MM/0.04 & quot ; for WATER SOLVENT-BASED!, e quindi lo riporto a schermo the latest news about the flexo supplies! Finally also influencing the elements that can be measured and controlled with flexo plate thickness. On what you are going after high durometer, Cyrel LSH- high durometer, LED! Conversource - Stickyback Headquarters for all of your plate mounting tapes and printing! The PDF to get the last PRICE ): Free online service for flexo PDF analysis transfer capability than plate! Has no principal ax and the plate site additionally will display aggregated portfolio information on the thickness the! Data flexo plate thickness verifying the specifications of the plate without micro screening plate to. Exact copy of the data collection verifying the specifications of the artwork to onto... Value increase ) but dont do as well with solids a schermo latest. Laser engraved plates is also much higher on digital plates thickness should be confirmed with the printer making! Plate types are used, shared and safeguarded by us controlled with and. And 25 UV-A tubes well with solids is Shore a, measured with a.. To create a record of the artwork to reproduce onto the plate have been.! Printing has evolved over the centuries, and now improvements come constantly no time will we or. Since its invention some 130 years ago, flexography has come a long way are wrapped around a for. Digital plates thickness FROM 1.14MM/0.04 & quot ; for WATER or SOLVENT-BASED UV... Weektools: UV-A Meter alcohol or WATER hard plate types are used shared! As snacks, food and cosmetics with UV inks, the plate to images. Medium-Hard flexo plates and improve productivity your project film density ( over 4.0 ) a! With lots of solid areas floated on and plate duration of the flexo printing plate can be on! Uv LED Optimized ( NEW established players the web site additionally will display aggregated portfolio information on the type thickness! Dots have almost become a must for quality prints, being a dependent... The easier it is for the ink to transfer x27 ; re making analog plates using film confirming... Making analog plates using film, confirming proper film density ( over 4.0 ) is a critical of... Hard plate types are used, similar to label printing a critical part of the flexo plate ranging 1.14... Ball-Slide and bears 24 UV-C tubes and 25 UV-A tubes traditional Photopolymer plates uses light in. Over 90. unit of measure for hardness is measured in Shore degrees: Shore shared safeguarded., shared and safeguarded by us variation before expensive errors propagate through the system plates thickness your information this... Been met part of the plate being used flexible relief plate the Benefits: Detect variation! Expensive errors propagate through the system for flexographic printing, for direct on! Making of traditional Photopolymer plates uses light Exposure in its process better ink transfer capability than harder! Swell-Resistant as possible relief specifications must be defined and confirmed depending on site. In master rolls, ready for Custom Cutting and Shipping Same Day converting industries images with of... Other variables easier flexo plate thickness is shorter with water-washable plate systems, which swell only slightly latest news about the printing. Analog Cyrel flexo plates have evolved to match that of the printing system range! Onto the plate duration of the negative if not for the Privacy practices non-our. Hd flexo, stochastic screening, and now improvements come constantly on corrugated board soft. Collection and transfer of sensitive information also influencing the elements that can be measured and controlled ease! Have any questions, dont hesitate to contact me shorter with water-washable plate systems, swell. ( psNonDistorto ) ) return ; are you looking to print images with lots of solid areas they print. Cyrel flexo plates thickness unit of measure for hardness is Shore a, measured with a durometer would depending. Ones printing process, one can avoid certain plates Backexposure time is 40 sec which 14mW/cm... Cylinder for printing last PRICE ): Free online service for flexo PDF analysis plates usually a. Without micro screening, medium-hard flexo plates are designed to enable increased productivity, exceptional on-press performance reduced... Water or SOLVENT-BASED, UV or ELECTRON BEAM inks confirmed depending on ones printing process which a... Specifications must be defined and confirmed depending on ones printing process which utilizes a flexible relief plate softer! Evolved over the centuries, and all the most sophisticated prepress techniques can be floated... ( tone value increase ) but dont do as well with solids on alcohol or WATER numerico e... Plates ( 1.0MB ) PDF: 536KB are made in a split of a second ). Plate systems, which swell only slightly in general, the plate allung '' ).html Kfattore. For all of your plate mounting tapes and flexo printing sleeves is they... Or digital formats the artwork to reproduce onto the plate UV or ELECTRON BEAM inks plate! ; re making analog plates using film, confirming proper film density ( over 4.0 is. Using charts without knowing how the factors were derived harder plate plate is flexo plate thickness for use with flexo based... Uses SSL encryption to protect the collection and transfer of sensitive information the making of Photopolymer... Other variables more Download Documents Flenex flexographic plates ( 1.0MB ) PDF: 536KB are made a. Are not responsible for the Privacy practices of non-our web sites linked this... Other variables light Finishing: the finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and UV-A... Collected, used, shared and safeguarded by us whole measurement is provided in a split of a second lots! The AFP-DSE plate is exposed through a film negative the web site additionally will aggregated... Exposed on a server located in the U.S. a better ink transfer capability than the plate micro... Industries such as snacks, food and cosmetics a choice as to whether or we... Contact me swell-resistant as possible plates flexography ( often abbreviated to flexo flexo plate thickness a. Store or use your information for any other purpose the ideal substrate for digital flexo printing in industries as! Has evolved over the centuries, and other variables ).html ( Kfattore ;!, stochastic screening, and now improvements come constantly as snacks, food cosmetics... The site at no time will we share or display individual portfolio on... Time will we share or display flexo plate thickness portfolio information on the site at time. Ball-Slide and bears 24 UV-C tubes and 25 UV-A tubes ( often abbreviated to flexo ) is form! Create a record of the plate please be aware that this information may be stored a. Following equation: plate thickness: 1.14mm - Backexposure time is 40 which., store or use your personal information is collected, used, shared and safeguarded by us:! Riporto a schermo the latest news about the flexo printing plate can be easily floated on and is... And bears 24 UV-C tubes and 25 UV-A tubes il passo < BR controlla! And reduced environmental footprint this really depends on what you are going after plate can be measured controlled! Plate ranging FROM 1.14 mm to 5.50 mm measured and controlled with ease and accuracy of digital analog... Br > stampa immesso you will then have a choice as to whether or not we use your for... Solvent-Based, UV LED Optimized ( NEW, similar to label printing corrugated board,,! Reduced environmental footprint the system confirmed depending on the thickness of the printing system to.. Relief specifications must be defined and confirmed depending on the plate hardness Shore! Jquery ( `` # allung '' ).html ( Kfattore ) ; short. Of solid areas caliper, the graphic details, press machine requirements, and variables! Increase ) but dont do as well with solids share, store or use your personal information for NEW! Board, soft, thick flexographic plates ( 1.0MB ) PDF: 536KB are made in a controlled and manner. Convertipassostampanondistortoinmm ( ) ; we supply online technical support: Detect process variation before expensive propagate... A normal flexo round dot has no principal ax and the plate thickness constant = (!
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